Transparent Portafilter: The Making, part 2

Today, Tije nearly finished the new Transparent Portafilter. When the sealant has hardened and some final polishing is done, it's ready for action.

Steps taken
The polished 'puck' is first covered with a transparent protective tape. Then the existing hole is drilled out to be much bigger, followed by the lathe cutting out a tiny sliver at a time from the inside out, widening the inside hole and slowly turning the 'puck' into a short 'bottomless basket' with an outside rim on the top and an inside rim on the bottom where the metal mesh bottom will be fitted.

Small disaster
Despite the utmost care and the tiniest steps taken with the two delicately sharp cutting tools made by Tije for the task of cutting out most of the bottom of the 'basket', at one point the lathe lost its grip on the basket which damaged the top rim a little, also leaving a deep scratch on the outside of the basket.

Finishing this prototype
Tije wanted to start making a new one right away but I voted to first finish this one. We have learned that this last cutting out of the bottom needs to be done by a drill, followed by careful filing. We might learn more as we move on and then, a next version can be produced even better.


Protective tape around the 'puck'

Cutting the excess tape

Puck in the lathe grips

Drilling out the inside hole

Transparency shows the drill at work

The hole must be widened to leave a strong walled basket

Tije at work

Cutting, tiny step by tiny step

Needs more widening

Next, the bottom needs to be cut out, leaving a little 'lip' to support the metal sieve

Lining out the cutting tool

Polishing the inside of the wall

Wall is getting clearer

The bottom needs to go still

Tije filed out this cutting tool

Carefully cutting away

Tije at work

After the little disaster of the lathe losing grip, Tije cuts the rest using the sharp disc

Making the rim more even

Basket sitting on the sieve for size

Making the sieve fit exactly

Measuring

The sieve will fit now

Getting out the sticky goo

Goo to keep the sieve in place and seal off the rim

Goo to stick the transparent basket in the bottom of the bottomless metal basket

Fitting them together

Cleaning off the goo

The wait for the goo to harden has begun...

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