Transparent Portafilter: The Making, part 1

Several people and companies have asked Stephen Sweeney if he could make them one or more specimen of his Transparent Portafilter but he told them it's way too much work.  Tije, in Amsterdam, made one for the La Pavoni and after he finished his version, he understood why Stephen has so far declined most requests.

Still, Tije was willing to make me another one that would fit in most current commercial group portafilters, like my Rocket E61 and the LONDINIUM lever machine.

Tije agreed to let me see "the making of" the TPF and allowed me to take many pictures and a few video clips. I post them here so others who would like to build their own can watch and learn.

It is a great pleasure to see Tije at work. Calm, anticipating all the next steps to take, he prepares his tools, sometimes cutting and filing tools to make them best for the task he has in mind. He knows his materials and while working, explains how steel behaves, how much easier brass is to work with and how acrylic can behave like metal, glass or treacherous putty, depending on your angle of attack.

First, Tije turns a two spout Rocket portafilter into a wonderful naked portafilter. Then he takes a deep basket and takes out the bottom, leaving a little lip to support the top rim of the transparent filter basket. Next, he drills out a solid round slice of acrylic. He drills a hole through it, turns a thread through it and fastens a long bolt through it. One end of the bolt is fastened into the lathe, the other side is fitted with a little sharp hole to fit the cusp of the lathe, keeping the acrylic disc perfectly still around the axis. Then he turns and cuts the outside of the disc to the size he has in mind, leaving the lip to fit the metal basket. He polishes the disc so you can begin to see why the filter basket will be called transparent...





In Part 2 Tije will show us the rest.

Double spout Rocket portafilter

Double spout removed

Preparing to remove the handle that was Locktite-fitted

Turning the handle to come off

Handle temprarily separated from portafilter

Selecting the tool to cut the bottom out

Fitting the portafilter in the lathe

Ready to start eating away at the bottom

Cutting halfway

Tije at work on the lathe

Hole is out

Sharpening the tool to cut the rim wider

Tije working on the lathe

Filing the sharp edge of the bottomless portafilter

making the edge a little less sharp

Transparent portafilter ready, basket still intact

Trying the tool on the basket, showing me how the steel is way too hard

Instead, cutting it out with a few sharp discs on a dremel

And the basket is bottomless as well

Some filing the edge

Finishing the edges

Ready to cut a disc of acrylic

Biting carefully at the acrylic

Almost through

And like a slice of ice, it's out

Disc out

Transparent from top to bottom, milky dise, and too big still

Cutting a thread

Thread ready for the long bolt

Bolt inserted and fastened

Cutting the outside diameter to size


And it's the perfect size on the outside

Polishing, to get the "transparent" idea

And step one is ready!

Very promising... more soon

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